Product Development

With over 150 years of cumulative medical device design experience, we have developed products ranging from intravenous infusion devices to cardiovascular implants. We have created a variety of disposable and resposable devices, reusable instrumentation, and capital equipment. 

Often starting with just an idea or a clinical issue in need of an engineering solution, our prototypes come complete from a team that understands medical needs and market conditions. 
Jump to our prototyping capabilities

Our team combines innovative design, experience-based intuition, and market knowledge to produce solutions that work as intended, on time and in budget. 

We have proven experience managing critical milestones as part of venture start-ups.

Flex fully appreciates expenditure limits and investor demands on cost controls. Every team member takes budgets very seriously and is experienced at succeeding with strict time and cost constraints.

Our Design Specialty Areas

  • Cardiovascular Surgery

  • General Surgery

  • Orthopedics

  • Critical Care Medicine

  • Interventional Cardiology

  • Urology

  • Gastroenterology

  • Obstetrics & Gynecology

  • Vascular Surgery

  • Diagnostic Imaging

  • Plastic Surgery

Why outsource with Flex?

On demand engineering: Utilize a dedicated engineering team when you need it.

  • Flex can work in parallel or independently

  • Explore alternate concepts and solutions

  • Save on cost of recruiting and managing new engineers to explore new product ideas

Prototyping Capabilities

  • State of the art machine shop with lathes, mini-lathes, CNC mills, and laser cutting equipment.

  • Precision micro-machining

  • Extensive material selection including Titanium, Stainless Steel, Aluminum, PEEK, Acetal, Ultem, and more.

  • Thin sheet thermoforming

  • Thin film welding

  • Microfluidic chips

  • Nitinol forming and shape setting

  • FDM and SLA 3D printing

  • Silicone molding

  • Dip molding

  • Textiles / wearables

  • Small scale injection molding

  • Miniature sheet metal

  • Tube bending and forming

  • Metrology

  • Mechanical testing and verification

  • Finite element analysis